Sustainable Construction Methods and Their Benefits

Date: April 24, 2025

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Sustainable construction methods are essential to reducing the industry’s impact on the environment and will play a pivotal role in tackling the climate crisis. The construction industry has often come under fire for its environmental impact – with high consumption of non-renewable materials, wastage of materials to landfill, contribution to greenhouse gas emissions, and release of pollutants by certain construction processes topping the list of criticisms. 

As the industry increasingly adopts the use of more sustainable construction practices, this is a significant contributor to accelerating the global green transition. Many commercially savvy companies are also realising that construction techniques that save materials and reduce embodied carbon can lead to cost savings and shorter project timelines. This understanding will act as a catalyst for further change.

This guide explores a range of sustainable construction methods your company could consider,  outlining seven principles of sustainability in construction. It shows how you can demonstrate the value added using the three pillars – economic, environmental, and social sustainability. Read on to discover how to apply these frameworks to your projects and how to overcome key challenges you’ll face along the way. 

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What is sustainability in construction?

Sustainability in construction is about designing, constructing, and operating buildings and infrastructure in ways that prioritise minimising environmental impact. This can be achieved through the use of renewable and recyclable resources and materials, lowering energy consumption, and reducing waste where possible. 

Adopting more sustainable construction methods won’t just have a positive environmental impact; your organisation can also achieve economic and social sustainability. Operational costs can be reduced by managing resources effectively and using energy-efficient materials and processes, offering more cost-effective alternatives to traditional methods. At the same time, sustainability-focused construction projects can drive employment for local communities while improving wellbeing through the creation of better environments.

Practical example of sustainable construction

Tensar can help you work towards using sustainable construction methods in your next project by minimising material use in the construction process. We can ensure all resources are considered while reducing your carbon footprint. 

Tensar’s eco-friendly geosynthetics have applications across a range of areas, including:

The importance of sustainable construction practices

Transitioning to sustainable construction practices will be vital in the fight against climate change. As the UN Environment Programme reported in 2022, construction activities contribute 21% of global greenhouse gas emissions. They’re also responsible for 34% of global energy and 37% of process-related carbon emissions. Read on to discover how adopting more sustainable approaches to construction can help you play your part, whilst also adding value to your business.

Protecting the environment

Sustainable construction practices limit environmental impact and contribute to environmental preservation. Construction plant and the transportation of products usually create high levels of fossil fuel consumption, while the production, processing and transportation of raw materials contribute to a high level of embodied carbon. Solutions such as Tensar geogrids can help reduce the amount of materials and equipment needed in construction projects, generating time, cost and carbon savings. 

Taylor Wimpey’s Riverside Housing Development gave Tensar the challenge of finding a solution for a piling platform over poorly compacted backfill above deep sewers. Tensar utilised its T-Value method, using Tensar geogrids to mechanically stabilise the working platform’s aggregate, reducing its thickness by 60% with no reduction in platform bearing capacity or on load transfer efficiency. Embodied carbon emissions were reduced by 45%. This is just one example of how sustainable infrastructure solutions incorporating geosynthetics can contribute towards a lower carbon future – all while helping you meet sustainability targets. 
The Riverside Housing Development

The Riverside Housing Development adopted sustainable design using Tensar’s T-Value method and Tensar geogrids to mechanically stabilise working platforms, reducing carbon emissions by 45%.

Reducing costs

One of the key benefits of turning to sustainable construction practices is the potential for significant cost savings. For instance, businesses across the construction industry are making the switch to use more recycled aggregates for road foundations and structural fill. You can reduce procurement costs in this way as there’s no need to source expensive primary aggregates, and transport expenses will be lower if site-won materials can be used.

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Saving time

The challenge of moving towards sustainable construction encourages designers and contractors to make changes to familiar construction methods and adopt new approaches. A beneficial by-product of certain sustainable construction methods is the amount of time saved. In road construction, for example, optimised pavement designs incorporating geogrid stabilised layers can help companies to produce more durable, long-lasting roads whilst meeting sustainability targets – all in a shorter timespan. Geogrid-enhanced pavement designs are typically thinner, reducing aggregate volume, excavation, and transportation requirements, minimising project timelines and bringing completion dates forward.

The Sleaford Household Waste Centre project shows the time-saving benefits of sustainable construction in action. Lincolnshire County Council incorporated Tensar geogrids into the recycled aggregate capping and subbase layers of a pavement design, reducing the overall pavement thickness. This meant that extensive excavation of the weak underlying soils was avoided, and reduced volumes of aggregate and asphalt needed to be transported, placed and compacted, cutting construction time.
Sleaford Household Waste CentreSleaford Household Waste Centre cut project times by reducing pavement thickness, meaning less aggregate and asphalt needed to be placed and compacted.

Adapting to climate change

As climate change drives more extreme weather events and natural disasters, construction projects must be designed with the resilience to withstand these conditions. 

Road construction is another apt example here. Improved road service life can be achieved by using sustainable construction methods, minimising the number of roads and pavements that need maintenance work due to degradation from freeze-thaw weathering or from changing subgrade strength due to increases in moisture content. Avoiding this kind of damage is crucial for longer lasting roads and pavements, preventing cracking in the roads, which could lead to the formation of potholes

Tensar geogrids can strengthen and improve the bearing capacity of roads and traffic areas by mechanically stabilising the road's foundation. Not only can this reduce regular maintenance costs, but the geogrid stabilisation also increases the durability of the roads, enabling them to cope with changing weather conditions. 

FARRS project road

The FARRS project used Tensar geogrids to stabilise the road's foundation, enhancing resilience while improving the road service life by an average of 60%.

How sustainable construction methods add value: the three pillars

As your organisation looks to implement more sustainable construction methods, there are three benefit areas of sustainability to consider – the three pillars of sustainability: economic, social, and environmental impact. Read on to learn how this framework can be applied to the construction industry and how you can use it to articulate the value added by your projects. 

Economic sustainability

Projects need to deliver value and show tangible financial benefits, requiring a balance between economic growth and hitting sustainability targets. It’s important to keep this in mind when you’re looking to gain buy-in for more sustainable approaches to construction projects, as the cost savings they generate can often be just as compelling as the positive impact on environmental credentials.

The Orchard Place Housing Scheme in King’s Lyon, Norfolk, shows how this can work. Here, the Borough Council of King’s Lynn and West Norfolk and housing developer Lovell needed to build roads over weak and variable ground for a new residential site. Tensar’s solution offered sustainability benefits – reducing the volume of imported aggregate by 33% – but also delivered £64,000 in cost savings, making it an obvious choice.
The Orchard Place Housing scheme

The Orchard Place Housing scheme reduced costs by £64,000 while saving 33% in the aggregate required, by using Tensar geogrids in an optimised pavement design.

Environmental sustainability 

The most obvious of the three pillars, it's essential to consider your environmental impact. Protecting the natural environment through appropriate practices and policies will ensure you’re working towards greener construction. As you may have discovered when specifying projects, key environmental issues to address include sustainable material use, the loss of biodiversity, waste management and carbon emission reduction. 

ESB and Bord na Móna partnered with Tensar on the construction of Owenniny Windfarm – with the challenge of building 25km of 4m wide unpaved roads to access 29 turbine locations that were economical and met environmental KPI’s. Roads and working platforms had to be able to support heavy construction traffic over weak and saturated ground. Tensar designed access roads and working platforms mechanically stabilised by Tensar geogrids. Costs were cut by using 40%-50% thinner roads and platforms and 50% less imported fill. This had a knock-on effect of reducing CO₂ emissions by 50% due to less transportation, quarrying, and compaction activities on site.
Owenniny Windfarm access road

Owenniny Windfarm reduced carbon emissions and the volume of aggregates used by 50%.

Social sustainability

Social sustainability is about improving people's quality of life through projects and committing to considering communities that may be affected by them. When looking to demonstrate the social value added by a construction project, key areas to emphasise include job creation, improvements to community spaces, and the use of locally sourced materials – all of which can support your proposals. In addition to this, a reduction in construction traffic can  help reduce the impact on the local community.

Sustainable construction focus areas: the seven principles

Looking for guidance on where to start with implementing more sustainable construction methods? The seven key principles, introduced through initiatives such as the Building to Net Zero Scheme, can help. Read on to learn more about each area below.

Sustainable materials

Opting to use more sustainable materials is an excellent starting point for your organisation. This could include any products selected and produced with minimal waste and environmental impact.

Aggregates, for example, are used in many areas of construction, and there are recycled aggregate alternatives for all traditional types of aggregates. These offer the opportunity to utilise sustainable materials without affecting performance. Recycled materials offer environmental benefits over raw material alternatives, saving you both time and money. Secondary aggregates – by-products of industrial activities – are also a viable option.

Geosynthetics are a class of polymeric products that can be used to help minimise the environmental impact of your projects and meet sustainability targets. Not only can plastic geosynthetics extend road service lives and conserve water resources, but they can also reduce the amount of aggregate and asphalt required. Geogrid reinforced soil retaining walls, for example, can combine the strength and durability of geogrid reinforcement with recycled or waste fill materials, offering a lower cost, lower carbon, more sustainable alternative to reinforced concrete retaining walls. To learn more, read our article on ‘What role can plastics and geogrids play in sustainability.’

When selecting materials for sustainable construction, it is important to avoid ‘greenwashing’ claims by manufacturers. Tensar’s InterAx® and TriAx® geogrids are backed by Sustainable Environmental Product Declarations (Sustainable EDPs). Regulated by Standard EN ISO 15804, Tensar EPDs have information on the environmental impacts of the manufacture, use, reclamation, and disposal of Tensar geogrids through a life cycle assessment. We are committed to a sustainable future and contributing to greener construction practices. 

Energy efficiency

Design strategies and techniques used to minimise energy are crucial in the planning, building and upkeep of buildings and infrastructure. For example, in the housing sector, the Future Homes Standard scheme was released in 2025, with all UK homes built required to be ‘zero carbon ready’, where no further energy efficiency measures are needed to become zero carbon. 

Designing an energy-saving infrastructure is only half the battle – there’s also a need to introduce more energy-efficient construction processes. Tensar InterAx geogrids can support this by providing solutions that reduce the volume of materials used and transportation requirements compared to alternative methods, reducing the total amount of energy used whilst also delivering cost savings.

Hs2 project using Tensar InterAx geogrids

As part of the HS2 project, construction of the Stoneleigh Park overbridge used Tensar InterAx geogrids to reduce working platform thickness, saving an estimated 100,000kg CO₂e (75%) in carbon emissions.

Waste reduction

Waste management is essential if you’re looking to reduce the amount of waste on a construction site. It’s more sustainable to utilise demolition materials, excavated soils and construction waste rather than new materials. Not only can this reduce the amount of waste that ends up in landfills, but it can also reduce the financial and environmental costs of sourcing new materials. 

Tensar’s stabilisation geogrids, can contribute to waste reduction by enhancing the performance of recycled aggregates in road foundations and working platforms – using fewer resources while supporting the industry's waste reduction initiatives. The strength and durability of Tensar soil reinforcement geogrids enable recycled aggregates and mine waste materials to be used for structural fill in TensarTech structures for reinforced soil retaining walls and steep slope applications.

Water conservation 

Minimising water consumption in construction projects can be difficult, especially when large volumes are used for hydro-demolition and dust suppression. Dedicated water controllers can oversee efforts by installing water metres to monitor usage while educating employees on best practices. Building water-efficient houses and buildings can also reduce long term impact, achieved through water-efficient fittings. 

Indoor air quality

Natural ventilation is something that is overlooked when working toward sustainability goals. Not only can the natural ventilation of a building be improved, but it can also create a more comfortable environment for those using it. However, the need for improving indoor air quality can be location specific. Design features to improve indoor air quality include wind towers, solar chimneys, and ridge vents. The energy efficiency of a building can be improved by reducing the albedo of the area surrounding the building. Increasing the use of materials that either reflect or absorb sunlight has a significant effect on the viability of natural ventilation, as well as making it more pleasant for pedestrians outside.

Sustainable design

Sustainable design, also known as ‘green design,’ is a principle that focuses on minimising the negative environmental impact of construction projects. Building Research Establishment Environmental Assessment Method (BREEAM) offers guidance and provides a holistic sustainability assessment framework for buildings and infrastructure, measuring how well construction projects meet sustainability goals. 

How BREEAM works is simple: it has established performance benchmarks against which a building's specification, design, construction, and use can be evaluated. The evaluation covers a series of categories addressing influential factors such as carbon emissions, design durability, climate change adaptation, ecological value, and low-impact design. Each project will receive a rating reflecting the overall performance achieved against these categories, reflected in star ratings on a BREEAM certificate. 

Tensar provides Environmental Product Declarations (Sustainable EDPs) for Tensar geogrid that facilitate the evaluation required for BREEAM. These EPDs have information on the environmental impacts of geogrids through a life cycle assessment, covering manufacture, use, reclamation and disposal of the geogrids. We are committed to a sustainable future and contributing to greener construction practices.

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Durability

The final principle involves building with durability and resilience in mind. This requires the use of materials and construction techniques that are going to last and deliver infrastructure that can withstand the changing conditions that are an effect of climate change. Designing for durability means that buildings and infrastructure require less maintenance, reducing future costs, waste, and disruption to users. 

Using Tensar’s geogrids for roads can strengthen the unbound layers, allowing for reduced layer thickness and a lower volume of non-renewable pavement materials. Tensar’s geogrids can also extend the lifespan of pavements and increase resilience, minimising future maintenance needs.

Changes in soil moisture content and freeze thaw cycles as a result of climate change can have a major impact on the bearing capacity and service life of roads. Stabilisation of road pavements using Tensar geogrids can provide resilience against the effects of moisture content changes in expansive soils and weak subgrade strength due to increased moisture content or changes in freeze thaw conditions.

Tensar’s reinforced soil retaining wall and bridge abutment systems are certified for up to 120-year design life. They are low maintenance and can be designed to be resilient to seismic events.The Scottish Borders Council using Tensar’s asphalt interlayer productThe Scottish Borders Council used Tensar’s innovative asphalt interlayer product, AX5-GN, to increase the operational life of the B6357 road network by up to three times.

The challenges of sustainability in construction

Changing from traditional to sustainable construction methods can come with its own set of challenges. There can be difficulty when adapting and changing to a greener future in the construction industry without affecting costs, material availability, and regulatory compliance. There is also the issue of overcoming the inevitable resistance to change.

Cost

Transitioning to more sustainable construction practices may require an outlay on new technologies, processes, and materials, so you need to be able to demonstrate that the changes will deliver a worthwhile return on investment. By adopting a value engineering approach, you can show how reducing waste, substituting materials, and optimising designs all add up to reduced costs (without impacting quality).

Our approach to pavement design balances functionality and cost with designing for value. Tensar’s Spectra M-E software for flexible pavements can incorporate layers of Tensar geogrids to mechanically stabilise the unbound layers. Pavement layer thickness is reduced, and design life is increased, reducing maintenance costs and future traffic disruptions. Using geogrids for driveway and slope stabilisation can speed up your housing and residential projects while providing value and reducing costs. 

Material availability

Alternative, eco-friendly materials may not be as widely available as traditional options, especially when you’re trying to adapt to greener alternatives. Fortunately, that is no longer the case for aggregates for use in roads, earthworks, and concrete. Recycled and secondary aggregates are now widely available.

Our Tensar geogrids can be used with recycled aggregates and secondary aggregates to reduce the volumes needed in roads and working platforms. TensarTech reinforced soil retaining walls and slopes can mine waste, recycled aggregates and site-won fill as structural fill when reinforced with durable Tensar uniaxial geogrids.

Industry resistance to change

Encouraging change in an industry when stakeholders remain set in their ways can slow down the progress when adapting to sustainable construction practices. Though not impossible to overcome, there are always obstacles when attempting to do something different. This is where value engineering comes into play. 

By using this method, the entire project lifecycle can be reviewed to identify opportunities for improvement – cutting costs without devaluing the project. The building or infrastructure should function the same or even more effectively as a result of the proposed changes. 

New opportunities discovered through value engineering can be presented to stakeholders, backed up by meaningful numbers with a project plan and timescale. Proving the benefits to stakeholders can gain their support for change, working towards a greener future in construction. If you’re looking to overcome stakeholders' resistance to change, contact Tensar for a value-engineered solution.

Sustainable construction case study: Whitelee Wind Farm

The Whitelee Wind Farm project in Scotland involved the construction of 45km of unsurfaced roads and temporary working platforms -  supporting heavy construction traffic, including transporters carrying turbine sections to 75 locations. Permanent access was also required for maintenance vehicles. With the challenge of a facility built on weak and saturated ground, Tensar geogrids were used, combined with site-won aggregates to create mechanically stabilised roads and platforms. 

By the use of mechanical stabilisation, thinner roads and platforms were required, minimising aggregate use while still providing adequate support for the heavy loads. Tensar not only delivered sustainable solutions for the wind energy sector but also reduced CO₂ emissions in the process. 

whitelee windfarm access road

How Tensar can help contribute towards sustainable construction methods

This guide has discussed sustainable construction methods, their importance, benefits, and the seven principles that should be the focus area in the construction industry, from sustainable materials to energy efficiency. We’ve also explored the meaning of sustainability in construction and how sustainable construction methods can add value, measured using the three pillars - environmental, economic, and social. Challenges to adapting to greener construction practices have also been mentioned, along with how to overcome these for long-term success. 

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